Laser cutting machine power is insufficient? These solutions can help you solve it!

In modern manufacturing, laser cutting machines have become indispensable equipment in many fields such as metal processing, automobile manufacturing, aerospace, etc. due to their high precision, high efficiency and non-contact processing. However, during the use of laser cutting machines, sometimes they encounter the problem of insufficient power, which not only affects the cutting efficiency, but also may affect the cutting quality. This article will explore in depth the reasons for insufficient power of laser cutting machines and provide a series of effective solutions to help you easily deal with this problem.

There are many manifestations of insufficient power of laser cutting machines, such as slow cutting speed, insufficient cutting depth, and uneven cutting edges. These problems are directly related to the output power of the laser and the characteristics of the cutting material. When the output power of the laser cannot reach the predetermined value, it will lead to poor cutting effect.

So, what are the reasons for insufficient power of laser cutting machines?

‌1. Equipment aging and improper maintenance‌

With the passage of time, the laser and other key components of the laser cutting machine will gradually age, resulting in a decrease in power. In addition, if the equipment is improperly maintained, such as lens contamination, focusing mirror offset, etc., it will also affect the output power of the laser.

‌2. Improper distance between focal position and nozzle‌

The focal position is crucial to the cutting effect of the laser cutting machine. Improper focal position will cause the focal length of the cutting head to shift, increase the cutting line width, and reduce the cutting speed. At the same time, the distance between the nozzle and the workpiece will also affect the cutting effect. Too far distance will lead to energy waste, and too close distance may affect the dispersal of the cutting product.

‌3. Unreasonable cutting parameter settings‌

The settings of parameters such as cutting speed, power, and frequency directly affect the cutting effect of the laser cutting machine. If the parameter settings are unreasonable, such as the cutting speed is too fast and the power setting is too low, it will lead to insufficient power.

For the above reasons, we can take the following solutions:

‌1. Regular maintenance and care‌

Regular maintenance and care of the laser cutting machine, including cleaning the lens, checking the position of the focusing mirror, replacing aging laser components, etc., can ensure the good working condition of the equipment and increase the output power of the laser.

‌2. Adjust the focal position and nozzle distance‌

Adjust the focal position to the optimal state according to the thickness and material of the actual cutting material. At the same time, adjust the distance between the nozzle and the workpiece to ensure that the energy can fully act on the cutting material and improve the cutting efficiency and quality.

‌3. Optimize cutting parameter settings‌

According to the characteristics of the cutting material and the cutting requirements, reasonably set the cutting speed, power, frequency and other parameters. Avoid blindly increasing the cutting speed or reducing the power to ensure that the laser cutting machine can work stably and efficiently.

In addition, there are some other aspects worth noting:

‌1. Choose high-quality equipment‌

When purchasing a laser cutting machine, you should choose products with reliable quality and mature technology. High-quality equipment not only has higher output power and better cutting effect, but also reduces the failure rate and maintenance cost.

‌2. Strengthen operation training‌

Provide professional training for operators to make them familiar with the working principle, operation method and maintenance knowledge of laser cutting machines. This can not only improve the utilization rate of the equipment, but also reduce equipment failures caused by improper operation.

‌3. Pay attention to industry trends and technology upgrades‌

With the continuous development of laser technology, new equipment and technologies are constantly emerging. Paying attention to industry trends and keeping abreast of new technologies and new equipment information will help companies maintain their competitive advantages and improve production efficiency and quality.

In summary, the problem of insufficient power of laser cutting machines can be effectively solved through regular maintenance and care, adjusting the focus position and nozzle distance, optimizing cutting parameter settings, etc. At the same time, choosing high-quality equipment, strengthening operation training and paying attention to industry trends are also important ways to improve the efficiency and quality of laser cutting machines. I hope this article can provide you with valuable reference and help.